To pull off countless consistent cuts, results that exhibit clean lines, proper tooling supplies are essential. The all-important die line demarcation zone is never ragged, never uneven, just sharply sliced from the blank. What factors impact the die ordering process? The rule, cutting media, is obviously sharp. Still, a keen-edged blade only satisfies a single processing parameter. What about the blunted creasing edges and cardstock-perforating segments?
Call the Diemaker: Demonstrating Ordering Savvy
If a packaging department orders a custom-shaped steel rule, the job is being left half done. The complex shape has been conveyed, designed in Adobe Illustrator or some other industry-standard software package. All the arcs and elegantly curving lines are there. Still, even with such a detailed file in hand, the project isn't exactly framed by machine-relevant details. When ordering the proper tooling, include the machine type, for numerous die cutting equipment styles exist in this field. The blank material type, length of the run, and cutting tolerances, all of these parameters need to be relayed.
Solving the Repeatability Paradox
Die cutting machines operate at speed. The parts blur as blanks are pulled in and sophisticated shapes pop out of the cutting table. And yet, every single sheet must exhibit consistently processed edges. Expert rule designers translate those Illustrator files into the required outlines. That's an easy enough job if the rule is fabricated from some mild alloy. A paradox occurs when the rule manufacturer attempts to match cut accuracy against production run repeatability. Durable steel is the logical solution to this headache-inducing paradox. The hard metal simply won't wear after the die cutting equipment has been working full-out for days on end.
Achieving Steel-Tooled Consistency
Expertly shaped, superbly engineered, a tooling service earns industry status by supplying long-lasting rules. The materials ensure high-tolerance cuts are the norm, eliminate production-hampering rejection rates, and capably address the complexity factor that inevitably stymies lesser steel rule die services. On the subject of lesser fabrication solutions, the resulting product isn't likely to fulfill any of the criteria addressed in this post. Curved lines will go askew, rule segments will wiggle free of their wooden bases, or creased edges won't score deep enough. In short, the project foreman can say goodbye to run consistency when a substandard tooling agent is employed.
Cutting accuracy can be imagined as the sun and stars of any die cutting operation. Orbiting that sun, the process solar system is populated with expert fabrication partners. When the right partner is selected, rule strength is a given. The project is suddenly productive and far less likely to suffer fatigue-induced stoppages. Rejection rates become a thing of the past, material waste is reduced, and the product medium consistently receives every single kiss cut, crease, and perforated outline.
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