How Do Flatbed Label Cutting Dies Work?

June 29, 2016

The uninformed masses visit their local stores to buy featureless labels covered in preset cuts. The rolls are inserted into inkjet printers and a nondescript design is ejected. That may be an ideal scenario for some, but a customized labeling service should offer more. Not to worry, flatbed label cutting dies add an extra level to the task, a depth of personalized creativity that only a professional label printing service can properly govern. Let's use a metaphorical X-Ray machine to look inside the machinery and uncover its secret processing innards.

The Tabula Rasa Approach

A blank slate is where the seeds of creativity live, which is why the die cutting process works in tandem with artistic print work. For example, when we do look inside flatbed label cutting dies, the process begins with the paper medium, an adhesive-rich substrate that's still in virginal condition. The machinery passes the unrolling paper through a series of moving assemblies until the flattened paper sheet is properly oriented under the die cutting plate. Four vertically-mounted pistons, one for each corner of the weighted plate, rise and fall, cutting only deep enough to score the first layer of the labeling medium.

Bred with Superlative Accuracy Characteristics

A number of sensors position the feed sheet and flatten it, thus ensuring the blank material is ready for the next stage. The weighted plates drop, the custom-shaped cutting blade separates, and the paper substrate is isolated from the sheet. There may not be much to see yet, but the customized label has certainly been cut, all in one smooth operation. Finally, the rewind phase pulls the roll from the output section of the incredibly precise machinery. Once this has been accomplished, two output rollers take up the divided product. Roll one takes up the sliced and cut wastage, but roll two contains the substrate and what remains of the backing paper.

Adding Illustrative Designs

Capable of producing superior die cut labels, the machinery referenced here is still creating shaped blanks. Full print-quality variants also add coloured designs to the label. The design is printed by employing one of several contemporary print solutions, at which point multiple identical renditions move forward in a linear fashion, again experiencing the precision-cutting power of the flatbed dies.

Responsible for creating identity badge templates, bar code labels, hobbyist items, and any other conceivable label type, flatbed label cutting dies create peelable die-cut products that radiate beauty and customized style.

Get in touch

47 Vinter Ave. Croydon
VIC 3136
Email: design@triforme.com.au
Phone: +61(3)9723 4400

Optimized by NetwizardSEO.com.au