Die Cutting Machines and Their Accuracy for the Packaging Industry

March 29, 2017

The packaging industry is growing at an unprecedented pace. Imagine the boxed consumer products flowing through thousands of distribution centres. Contained inside perfectly assembled boxes, the carefully stored commodities use intricate paperboard parts, as shaped by die cutting machines, to contain their many form factors. Just how does this accomplished processing environment keep up with the wide gamut of accurately prepared packages?

Masters of Cutting Proficiency

Product manufacturers seek nothing less than dimensional perfection when they're considering a packaging partner. The boxes are either produced in the company's own shipping department or the work is outsourced. Regardless of production logistics, the boxy form factor must conform to some stringent design parameters. Internally, the container has to properly store one, perhaps even dozens of products. Packaging foam and paperboard inserts, polyurethane cushioning and bubble wrap padding, all of these packing materials must be accommodated.

Illustrating Die Cutting Machine Accuracy

Cut accuracy and cut quality are the two process-essential factors that make the difference between a hobbyist die cutting machine and a packaging-capable device. Granted, a high-volume shipping equipment setup requires fast processing speeds and a repeatability feature that won't fluctuate, but cut accuracy and quality still tops the die cutting agenda when precisely manufactured packaging containers are the goal. Primarily, the dimensions of each box part should fit the geometry created by the packaging designer. After that feature, the cut quality ensures each paperboard part slides together to produce a form-fitting whole.

The Future of Contemporary Die Cutting

So what does the expanding packaging industry absolutely expect of die cutting machinery? Refined flatbed components and intricate steel rule die tools are a necessity, so a die cutting establishment that bases its reputation on these exactingly engineered parts is a must-have feature. Then there's rotary-based equipment and laser die cutting technology to consider. Again, the vast majority of today's products come in different sizes and shapes. Those outlines even adopt complex geometrical profiles. In order to accurately process these packaging configurations, every paperboard component must be meticulously scored or cut.

Modern steel rule machinery and contemporary rotary cutting technology still call upon familiar engineering procedures, but due to the improved geometrical profiles mentioned above, a whole slew of newly transformed technological abilities have been injected into these familiar machines. They're the contactless laser measuring tools and electronic instruments that measure every part of a blank before cutting it into precise shapes, outlines that assemble effortlessly to form accurately rendered packages that realise a computer constructed packaging solution.

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